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Multi-Function Crane for Electrolytic Aluminum
Authentication mark:
CCC
CE
Capacity:
20-40t
Working Class:
A6, A7
Lifting Height:
18m
Span:
25.5-31.5m
Apply:
Metallurgical (electrolytic aluminum production) and Energy (smelting plants). Manufacturing/Mining if aligned with aluminum processing.
Product overview:

The Multifunctional Crane for Electrolytic Aluminum integrates several specialized mechanisms, including feeding, slag removal, anode replacement, crust breaking, and aluminum tapping systems.


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Product Overview: Multifunction Crane for Electrolytic Aluminum (20t-40t Capacity)
Our CLE & PTM Series represent heavy-duty, double-girder overhead cranes featuring a dual-trolley configuration, purpose-built for electrolytic aluminum plants. Engineered for loads from 20 to 40 metric tons, they deliver precision and efficiency in critical tasks from anode handling and molten metal transfer to potline maintenance.

Core Features & Technical Specifications  

1.Dual-Trolley System for Synchronized Tasks

Enables concurrent operations, such as combined crust breaking and material feeding.

Configurations like 32/5t + 32t trolleys allow for synchronous lifting of anode beams or cell superstructures.

2.Elevated Main Girder Configuration

Provides increased hook lift height for unobstructed transfer of aluminum ladles to casting areas.

Features robust end-car connections that ensure structural integrity and facilitate transportation.

3.Precision Drive and Steering Control

Variable Frequency Drive (VFD) ensures smooth speed ramps, preventing wheel slip.

Horizontal guide wheels are installed to minimize lateral drift during long-travel movements.

4.Redundant Hoisting Safety System

Utilizes hard-geared reducers for extensive hook coverage.

A dual braking system incorporates primary high-speed brakes backed by a secondary safety brake that engages automatically upon free-fall detection.

5.Electrically Isolated Trolley Design

A double-layer trolley provides electrical insulation between upper and lower sections to mitigate stray current interference.

Design optimizes vertical clearance for overhead obstacles.

Operational Advantages

Industry-Compliant: Manufactured in accordance with FEM, ISO, and GB standards specific to aluminum smelting.

Automation Ready: Designed for integration with smart factory systems, including IoT-based load monitoring.

Built-in Safety: Key protections include insulated trolleys, anti-sway controls, and fail-safe braking systems.

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Product Details
Application Scenario

Primary Applications in Aluminum Smelting

1.Anode Handling & Maintenance

Anode Replacement: Executing precise positioning for the removal of spent anodes and installation of new ones.

Beam Hoisting: Using synchronized dual-trolley systems to lift and maneuver heavy anode assemblies.

Crust Breaking: Employing automated hammering tools to fracture and remove the anode cover for access to the molten bath.

2.Molten Metal Operations

Metal Tapping: Transporting 20 to 40-ton ladles containing molten aluminum from electrolytic cells to casting stations.

Slag Removal: Skimming and clearing surface impurities and waste materials from the electrolytic cells.

3.Cell Overhaul & Servicing

Superstructure Work: Facilitating the assembly and disassembly of large cell framework components via coordinated dual-trolley lifts.

Maintenance Access: Providing 360-degree positioning capability to enable repair and inspection work around the cell.

4.Raw Material Supply

Alumina Feeding: Automatically dispensing and replenishing alumina powder into the electrolytic cells.

Carbon Block Transport: Handling and moving carbon materials used in the anode production process.


  • Electrolytic Aluminum Overhead Crane
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